Building the right physical model is a critical step in any product development process. Whether you need a form model or a functional build, the right approach supports key design and engineering decisions early in the cycle. However, the growing number of rapid-build services and technologies can make selection difficult. In fact, too many options can confuse even experienced engineers. As a result, the wrong approach can cause teams to scrap a good concept.

Tri-Power Design takes a turnkey approach to early-stage builds. Our in-house model-making and prototype manufacturing capabilities, combined with industry experience and vendor partnerships, help us deliver faster and with more control. In addition, we support a wide range of materials, from plastics and composites to aluminum and stainless steel. We deliver development parts using CAD/CAM design services, 3D printing, forming, and advanced CNC machining technologies. For related automation work, see our automation systems integration services.

Form and Function Models

Form and function models let clients evaluate the first physical version of a design. Form builds focus on shape, size, and user interaction. In contrast, function builds validate real-world performance and mechanical operation. For example, teams use functional builds to select a motor, test a hinge, or verify another physical feature. With Tri-Power Design’s experience across multiple build methods—including medical device development parts and consumer product proofs-of-concept—we guide clients toward cost-effective solutions that meet project goals.